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2010-07-23 23:10:02 (4348 views) After many mold modifications, and heavy tweaking with temperatures, pressures and curing times at different stages of overmolding; after trying different strategies and industrial materials to prepare the motors to withstand the heat and pressure; after fixing even the tricky problem of the motors moving *inside* the mold (when the rubber is liquid) thereby compromising waterproofing, we now have a 91% success rate (10 samples out of 11 trials) manufacturing this very complex overmolded miniature super-strong vibrating motor add-on for the DL2000!!!!
To give you an idea about the difficulty here, a rep for a big prototyping and molding company in the US (big name, all over google) came over to guangdong last month (Jason is his supplier). We met him for lunch at a Chinese restaurant with Jason. He looked at the overmolded motor and looked very puzzled. He said:
"you put *this* inside a press mold???"
He then told us his firm would not accept such a job because it's too tricky and complex (other than being unheard of).
So: we can proudly say our first product is not only making advances in Male Management science but also in overmolding technology :)
Our manufacturing process is a lot more difficult than an i-phone's, for instance; remember that the DL2000 is (a) waterproof and (b) it features this overmolded, delicate mechanical part.
Ok, sorry for bragging. But this was a big accomplishment for us.
Because of the above success, it looks like the arousal inducer may become part of the product right from the very beginning.
The arousal inducer is fundamental to boosting the effects of your male's chastity regimen and it allows the male's courtship investment level to remain maximal throughout the day. More detailed information on the importance of this feature will be available soon.
Despite this success, there seems to still be a small issue of waterproofing where the silicone rubber part meets the cable. We will do some waterproofing testing as soon as we receive the parts to assess whether the lack of perfect adhesion is just a small cosmetic issue or a real waterproofing issue. In case of the latter we may have to try different cables (the main issues with the mechanical part being already solved, this won't be too difficult). There are many types of silicone with different melting points, and production technique for the cable may or may not involve coating or other chemical processing which may alter the surface properties (making it easier or harder for rubber to stick to it).
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